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Custom Blister Packaging

Clear thermoformed blisters sealed to printed cards so customers can see your product while it stays protected and secure. We make retail, hanging and child-resistant blister packs to your product shape.

Single Seal Blister Card

A clear blister heat-sealed to the front of a printed card. The most common and economical blister pack.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Batteries, toys, cosmetics and small hardware

Blister Packaging

Child Resistant Blister Packaging

Push-through or peel-push blisters designed to be hard for children to open.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Medicines, supplements and regulated products

Blister Packaging

Face Seal Blister Packaging

The blister flange is sealed to the face of the card for a flat, clean front.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Retail accessories, tools and personal care

Blister Packaging

Trapped Blister Packaging

The blister is trapped between two cards, giving a premium, tamper-resistant pack.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Electronics, high-value items and gift sets

Blister Packaging

Side Blister Packaging

The blister wraps around the side of the card so the product can be seen from several angles.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Pens, tools, accessories and toys

Blister Packaging

Fold Over Blister Card

A single card folds over to trap the blister, giving printable space on both sides.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Cosmetics, phone accessories and hardware

Blister Packaging

Clamshell Blister Pack

A hinged clear plastic pack that folds closed around the product.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Electronics, tools and larger retail items

Blister Packaging

Slide Blister Card

The blister slides into a folded card, so no heat sealing equipment is needed.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Small brands, short runs and samples

Blister Packaging

Push-Through Pharma Blister

Foil-backed blisters where each tablet or capsule is pushed out individually.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Tablets, capsules and supplements

Blister Packaging

Double Blister Pack

Two blisters sealed together to fully enclose the product with clear views front and back.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Collectibles, toys and accessories

Blister Packaging

Mock Blister Pack

A blister with a separate tray that looks like a sealed blister but can be opened and reused.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Retail displays and refillable products

Blister Packaging

Paper-Based Eco Blister

A plastic-free blister made from paperboard with a die-cut window.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Sustainable brands and eco retailers

Blister Packaging

Hang Tab Blister Card

A blister card with a reinforced hang tab for peg hooks and wall displays.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Checkout items, accessories and hardware

Blister Packaging

Tri-Fold Blister Card

A three-panel folding card with room for instructions, features and branding.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Electronics, tools and premium items

Blister Packaging

Custom Thermoformed Tray

Clear or colored trays formed to your product shape for use inside boxes.

Materials: PET, PVC or RPET blister film with SBS or recycled board cards
Best for: Cosmetic kits, electronics and gift sets

Blister Packaging

Why Choose Our Blister Packaging

What makes our blister packaging the right choice for your products and your brand.

See Before You Buy

A clear blister shows the actual product, which builds trust and helps shoppers choose quickly.

Secure and Tamper-Evident

Heat-sealed blisters protect against damage, theft and tampering on the shelf.

Made for Peg Hooks

Hang holes and sturdy cards make blisters perfect for peg walls and checkout areas.

Compliance Ready

Child-resistant and pharma blister options help you meet safety and labelling needs.

Materials for Blister Packaging

Compare the most common materials for blister packaging to find the right look, strength and budget.

PET film

Look & feel: Clear, strong, recyclable
Best for: Most retail blisters

PVC film

Look & feel: Clear, easy to form
Best for: Pharma and cost-sensitive packs

RPET film

Look & feel: Recycled content, clear
Best for: Eco-focused brands

SBS backing card

Look & feel: Bright, printable, heat-seal coated
Best for: Blister cards and inserts

Paper-based blister board

Look & feel: Plastic-free option
Best for: Sustainable retail packs

Finishes That Elevate Your Brand

Add texture, shine and metallic detail to make your packaging stand out.

Matte lamination

Effect: Smooth, low-glare, modern
Best for: Skincare, minimalist brands

Gloss lamination

Effect: Vibrant, shiny, protective
Best for: Retail cartons, supplements

Soft-touch

Effect: Velvety, premium feel
Best for: Luxury and gift packaging

Foil stamping

Effect: Metallic gold or silver accents
Best for: Logos, borders, luxury detailing

Embossing / debossing

Effect: Raised or recessed texture
Best for: Brand marks and patterns

Spot UV

Effect: Glossy highlights on matte
Best for: Logos and key graphics

Packaging FAQs

Answers to the questions we hear most often.

Do I need a mold for blister packaging?

Yes. A blister is formed on a mold made from your product shape. We create the tooling from a sample or CAD file, send you a test blister to check fit, and then move to production. The mold is reused for every repeat order.

How do I order custom packaging boxes?

Pick a product, then submit the quote form with your dimensions, quantity and any artwork. We reply with a tailored quote and a digital proof before production.

What artwork files do you accept?

We accept print-ready PDF, AI, EPS and high-resolution PNG or JPG files. If you only have a logo, our prepress team can help prepare the design.

Can I see a proof before production?

Yes. Every project includes full prepress digital proofing so you can verify print clarity and color before manufacturing begins.

Are eco-friendly materials available?

Yes. We offer sustainable kraft, recyclable boardstocks and eco-conscious substrates for most box and carton styles.

What are the minimum order quantities?

Minimums depend on the structure and print method. Share your target quantity in the quote form and we will confirm the best options.

Have a Product That Needs a Blister?

Send us a sample or drawing and we will design a blister and card that fits your product perfectly.